Success Story: Real Talent Engineering

Achieving TPM Excellence
with Virtual Reality

How RTE (TVS Group) digitized their training to reduce time by 40%, ensure 100% safety, and win accolades from Japanese TPM Auditors.

Experience Solution View Audit Results

The Challenge

Safety Risks

High risk of injury during hands-on training with grinding wheels and deburring tools for new recruits.

Training Downtime

Senior operators were losing valuable production time to train juniors, impacting overall OEE.

Quality Consistency

Lack of standardized visualization led to variations in inspection quality and increased scrap.

Live Shop Floor

The Digital Twin Solution

Interact with the machine model below. View in AR on mobile.

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Validated Success

TPM Audit by JPIM Associates

The implementation was rigorously audited by International Japanese Auditors. The VR solution was cited as a key enabler for "Autonomous Maintenance" and "Skills Development".

AUDIT FOOTAGE
40%
Training Time Reduced
Zero
Safety Incidents
100%
SOP Adherence
High
Auditor Confidence

Audit Gallery

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Client Feedback

Mr. Saravanan, Quality Assurance Head

Translated Summary

"The biggest challenge in deburring is safety, especially with compressed air and flying particles. This VR training creates a habit of wearing safety glasses and following protocols before the operator even enters the shop floor. It effectively prevents eye injuries and ensures compliance."

Quality Assurance Head

Frequently Asked Questions

How much was the training time reduced?
The VR solution reduced training time by 40% compared to traditional methods, as verified by RTE's internal data and the TPM audit.
Is the solution compliant with TPM standards?
Yes. The solution was audited by JPIM Associates and was found to significantly boost Operator Confidence and Knowledge Retention, key pillars of TPM.
What hardware is required for this VR training?
Our solution is compatible with all leading XR Headsets including Meta Quest, HTC Vive, and can also be deployed via WebAR on standard tablets and smartphones for Augmented Reality based solutions for wider accessibility.
Can this be deployed on multiple sites?
Absolutely. Our Enterprise License allows for multi-site deployment, ensuring standardized training across all your manufacturing units globally.
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Enterprise License

End-to-end VR Training Suite

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  • Unlimited VR Users
  • Analytics Dashboard
  • Custom Modules
  • Multi-Site Support

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